Laser powder-bed fusion process for metal additive manufacturing

FALCONTECH / METAL ADDITIVE MANUFACTURING

Global Expertise inMetal 3D PrintingEnd-to-End Manufacturing Solutions

From metal powder and process development to additive manufacturing, hot isostatic pressing,
precision machining and inspection - turning complex designs into reliable parts.

Metal Additive ManufacturingHot Isostatic PressingPrecision CastingMetal Powders
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Metal 3D printing systems
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Metal AM industry experience

Products & Services

Metal Additive Manufacturing ServicesMetal Additive Manufacturing Services

Capability

Metal Additive Manufacturing Services

Additive Manufacturing (AM, also known as 3D printing) is a technology that creates three-dimensional objects by depositing material layer by layer. Its core principle involves slicing a digital model into thin layers and building up materials (such as plastics, metals, ceramics, etc.) to form a solid. Unlike formative manufacturing (forging, casting, welding) and subtractive manufacturing (machining), additive manufacturing offers advantages such as high design freedom, high material utilization, and the ability to rapidly produce complex structures. Falcontech has built a complete 3D printing industry chain around the Selective Laser Melting (SLM) process — encompassing structural optimization design and simulation, metal powder production for 3D printing, component 3D printing, post-processing (including hot isostatic pressing), machining, performance testing, and 3D printing equipment sales — providing customers with comprehensive metal 3D printing solutions.

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Hot Isostatic Pressing ServicesHot Isostatic Pressing Services

Capability

Hot Isostatic Pressing Services

Hot isostatic pressing places a component in a sealed pressure vessel and applies equal pressure in all directions together with elevated temperature. Under this combined thermal and pressure field, the component can be sintered, densified or diffusion bonded.

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Precision Casting ServicesPrecision Casting Services

Capability

Precision Casting Services

The team includes experienced specialists with deep backgrounds in aero-engine blade manufacturing. It develops blade tooling and can design complex blade wax-pattern dies and ceramic-core tooling for multi-vane, hollow and complex-surface blade structures.

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Metal Powders for Additive ManufacturingMetal Powders for Additive Manufacturing

Capability

Metal Powders for Additive Manufacturing

Falcontech operates an imported electrode induction melting gas atomization (EIGA) titanium powder production line that entered service in 2012, with annual titanium alloy powder capacity of 90 tonnes. Proprietary non-contact electrode induction melting, high-purity inert-gas atomization, particle grading and powder-storage technologies enable crucible-free melting and controlled atomization, supporting powder with high stability, purity and sphericity.

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Falcontech headquarters building

About Us

Falcon Tech Co., Ltd.

Falcon Tech Co., Ltd. (short for "Falcontech") was founded in August 2012, headquartered in Wuxi, Jiangsu. Covering a planned site of 50 mu with a total registered capital of RMB 260 million, the company is a state-controlled mixed-ownership enterprise and a member of the Wuxi Industrial Development Group. Falcontech is a National-level "Little Giant" Specialized & Sophisticated Enterprise, a Jiangsu High-Tech Enterprise, and the lead unit of a 14th Five-Year National Key R&D Program.

The company operates three business divisions: Metal Additive Manufacturing Solutions, Hot Isostatic Pressing, and Precision Casting.

How We Work

Requirement Review

Confirm the material, geometry, quantity, performance targets and acceptance requirements.

Process Development

Complete manufacturability analysis, parameter development, design optimization and process-route planning.

Manufacturing Validation

Coordinate printing, heat treatment, machining and inspection to produce traceable validation results.

Reliable Delivery

Support prototypes, small batches and ongoing production through process control and quality management.